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Fan Performance Testing & On-Site Acceptance Standards

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Fan Performance Testing & On-Site Acceptance Standards

This article systematically outlines standardized methods and on-site acceptance criteria for fan performance testing, covering key indicators such as flow rate, pressure, efficiency, power, and sound level. The process ensures engineers and clients can accurately and compliantly verify system reliability.


1. Performance Testing Standards Overview

National Standards

  • GB/T 2611-2001: Test Methods for Performance of Bladed Fans

  • GB/T 12529-2018: On-site Measurement Code for Ventilation Equipment

International Standards

  • ISO 5801: Industrial Fans — Performance Testing Using Standardized Airways

  • AMCA 210: Laboratory Methods of Testing Fans for Certified Aerodynamic Performance Ratings


2. Key Test Indicators and Methods

IndicatorTest MethodAllowable Error
Flow RateDifferential pressure (pitot tube + orifice plate), flow hood±5%
Total PressureCombined static and dynamic pressure, multi-point duct measurement±5%
EfficiencyCalculated from flow, pressure, and motor power input±10%
PowerPower analyzer for motor input±2%
Sound LevelA-weighted sound meter, ISO 3744 method±1.5 dB
  • Measurement points: ≥3 points at both inlet and outlet, average taken.

  • Environment: 0–40°C, 84–106 kPa, ≤90% relative humidity.


3. On-Site Acceptance Criteria

Preparation

  • Ducts sealed, valves open or set as per design

  • All instruments within calibration validity and recently checked

Acceptance Process

  1. No-load fan trial run for 5 minutes, check for vibration and noise

  2. Step-by-step loading to design condition; measure flow, pressure, and power

  3. Record all data, calculate efficiency and total unit deviation

  4. Sound test: ≥4 points around fan, average value taken

Pass Criteria

  • All results within stated error range

  • Vibration <4.5 mm/s (ISO 10816-3)

  • Overall performance deviation ≤ ±7%


4. Data Analysis and Reporting

Test Report Should Include:

  • Fan model, operating conditions, ambient parameters, instrument model/calibration

  • Raw data and results table

  • Performance curves (measured vs. design)

  • Abnormal findings:

    • Low flow/efficiency: check for leaks or incorrect valve settings

    • High noise/vibration: dynamic balance retest and base reinforcement as needed


5. Notes and Recommendations

  • Distribute measurement points evenly; avoid local turbulence

  • Minimize site disturbance during testing (walking, extraneous noise)

  • Regularly calibrate instruments to ensure data consistency

  • Keep complete logs: include test logs, photos, calibration certificates

By following these procedures and standards, you can ensure accurate, compliant, and reliable fan performance testing and acceptance.

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