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What is the difference between axial fan and blower fan?

What is the difference between axial fan and blower fan?

The main difference between an axial fan and a blower fan is how they move air and the static pressure they can generate. In most industrial and mining contexts, a “blower fan” refers to a centrifugal fan, which is designed for higher-pressure duties than a typical axial fan.

An axial fan moves air parallel to the shaft, like a propeller. Air enters and leaves in the same direction. Axial fans are well suited to high airflow, low to moderate pressure applications, such as tunnel ventilation, main mine ventilation in relatively low-resistance shafts, cooling towers, condenser fans and large building exhaust systems. They are usually installed in-line with ducts, tunnels or wall openings and can be efficient when system resistance is modest.

A blower (centrifugal fan) draws air into the impeller near the shaft and discharges it radially into a scroll-shaped housing. This geometry allows the blower to generate higher static pressure, which is needed in systems with longer duct runs, more bends, filters, scrubbers or other components that cause significant resistance. Blowers are widely used in dust collection systems, furnace and kiln exhaust, local exhaust ventilation, high-resistance mine branches and process air systems.

In terms of construction and robustness, blower fans often have heavier housings and impellers. Radial-blade or material-handling blowers are built to cope with dust, particles and abrasive conditions, which are common in mining, cement and metals industries. Axial fans can also be designed for harsh environments, but simple axial designs are more sensitive to erosion and contamination than robust radial blowers.

From a system design point of view, axial fans excel when the airflow path is relatively open and straight, while blowers are preferred when the system has significant static pressure. If you try to use an axial fan where a blower is needed, the fan may not develop enough pressure, leading to low airflow, instability and wasted energy. Conversely, using a high-pressure blower in a very low-resistance system can be unnecessary and less efficient than a well-chosen axial fan.

Noise characteristics also differ. High-pressure blowers can be noisy because of higher internal velocities, but large, slow-running blowers with silencers can be relatively quiet. Axial fans may be quieter in some cases, but high tip speeds can also generate significant noise. Actual sound levels depend on size, speed, design, ducting and acoustic treatment rather than fan label alone.

In summary, an axial fan moves air straight through and is usually chosen for high-volume, low to moderate pressure duties, while a blower (centrifugal fan) discharges air radially and is designed for higher static pressure in ducted or high-resistance systems. Selecting the right type depends on airflow, pressure, air quality and layout requirements.


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